Specialized Testing Services

Wire Iran proudly stands as the first company in Iran to achieve ISO 17025 certification, underscoring our dedication to precision and excellence in laboratory testing. Since February 2002, our specialized laboratory for automotive ignition cables and polymer materials has driven advancements through collaboration with the National Standard Institute on research, testing, and product development.

Equipped with state-of-the-art technology and staffed by highly skilled professionals, Wire Iran’s specialized laboratory is one of the most advanced polymer material testing facilities in Iran. It strictly adhere to international standards such as ISO, DIN, and JIS ensuring the highest quality and performance requirements.

Quality control is central to our operations and is implemented at every stage. We adhere to strict protocols throughout the production process—from material selection to final inspection—ensuring that every component meets or exceeds industry standards.

This rigorous evaluation process ensures that every batch meets our high standards before it is assigned a quality code and released for production.

We provide detailed reports, complete with working graphs that outline temperature and curing time measures, ensuring that the final products deliver optimal performance and reliability in their intended applications.

By upholding these rigorous quality control measures, we guarantee that our silicone products deliver reliable, long-lasting performance, significantly enhancing production’s overall efficiency and safety.

Rigorous Testing and Quality Control

Tensile Test

High Voltage test

Uniformity Test

Our comprehensive silicone testing services at Wire Iran focus on performance and durability. While automotive cables are subjected to stringent electrical tests to verify voltage capacity, resistance, and conductivity, silicone material, and products can undergo extensive testing for heat resistance, flexibility, and chemical stability. These tests ensure silicone products perform reliably under various environmental and mechanical stresses.

Comprehensive Testing Services

High Voltage Testing

Purpose: Evaluates the insulation strength and safety of materials under high-voltage conditions.
Procedure: Samples are subjected to elevated voltage levels to identify breakdown points, ensuring electrical safety and durability.
Applications: Essential for components used in high-voltage environments requiring stringent electrical insulation standards.

Capacitance Testing

Purpose: Measures the cable’s ability to store electrical charge, crucial for maintaining signal integrity.
Applications: Critical in ensuring signal integrity in automotive and high-performance environments.

Corona Resistance Testing

Purpose: Assesses the cable’s ability to withstand electrical discharges that could lead to failure.
Applications: Important for cables operating in high-voltage systems where electrical discharge could compromise performance.

Flame Resistance Testing

Purpose: Ensures the cable’s safety in fire-prone environments.
Procedure: Cables are exposed to flame for 15 seconds and must self-extinguish within 70 seconds.
Applications: Critical for automotive and industrial sectors, especially in fire-risk zones.

Low-Temperature Flexibility Testing

Purpose: Evaluates the cable’s performance at -50°C, ensuring flexibility and durability in extreme cold.
Applications: Suitable for environments requiring low-temperature durability, such as cold climate automotive systems.

High-Temperature Oil and Engine Fluid Resistance Testing

Purpose: Tests the cable’s durability and performance when exposed to high-temperature oils and engine fluids.
Applications: Critical for automotive applications where exposure to oils and fluids is inevitable.

Insulation Testing (Megger Testing)

Purpose: Evaluates the cable’s insulation resistance using a Megger tester to ensure electrical safety and reliability.
Applications: Essential in high-voltage systems where insulation integrity is crucial for preventing electrical failures.

Spark Plug Cable Testing

Spark Plug Cable Set Testing

Erosion Test

Purpose: Assesses the cable’s resistance to tears and cracks, ensuring longevity in harsh conditions.
Procedure: Conducted at 180°C for 168 hours.
Applications: Important for automotive cables exposed to extreme conditions over long periods.

Temperature Shock Test

Purpose: Tests the cable’s ability to withstand rapid temperature changes.
Procedure: Samples are cycled 20 times between -30°C and 200°C, with a 10-second transfer time.
Applications: Crucial for components used in environments that experience drastic temperature variations, such as engines.

Salt Spray Test

Purpose: Evaluates the cable’s electrical consistency, resistance stability, and durability in corrosive environments.
Procedure: Samples are exposed to salt spray for 48 hours to simulate harsh conditions.
Applications: Ideal for components exposed to marine or corrosive environments.

Silicone Material and Product Testings:

Tensile, Hardness, Tear, and Elongation Testing

Purpose: Evaluates the mechanical properties of silicone, ensuring it meets the required strength, flexibility, and durability for various applications.
Applications: Crucial for industries requiring precise material performance, including automotive, aerospace, and industrial applications.

Rheometric Testing

Purpose: Assesses the uniformity and stability of silicone under pressure and temperature, ensuring consistent performance during processing and in final products.
Applications: Important for manufacturers needing assurance of material consistency during production.

Temperature Shock Testing

Purpose: Determines the material’s ability to withstand rapid temperature changes.
Procedure: Samples are subjected to sudden temperature fluctuations to observe performance under thermal stress.
Applications: Important for silicone products used in extreme temperature variations, such as in automotive and aerospace components.

High Heat Oil Resistance Testing

Purpose: Evaluates the material’s resistance to high-temperature oils.
Procedure: Samples are immersed in heated oil to assess stability, degradation, and performance.
Applications: Crucial for automotive and industrial applications where components are exposed to high temperatures and lubricants.

Megger Testing

Purpose: Evaluates the insulation resistance of silicone components to ensure electrical safety and reliability.
Procedure: A Megger device applies a controlled voltage to measure the resistance of insulation materials, detecting any potential degradation or faults.
Applications: Essential for products used in high-voltage systems or automotive industries, where insulation integrity is critical for preventing electrical failures.