Welcome to WICSilicone Science Resources
Your central hub for technical knowledge and documentation on silicone compounds, extruded and molded products, and medical-grade applications. Access catalogues, data sheets (TDS), certifications, case studies, and industry insights to support your design and manufacturing decisions.
Articles & Insights
Stay up to date with the latest developments in silicone technology, the latest research, industry news, and technical information. Our articles provide insights into applications, performance tips, and industry innovations.
Technical Resources / Downloads
- PDF Catalog / Datasheet: “Silicone Extrusion Technical Specs”
- Material Selection Guide: HTV grades, curing systems, hardness ranges
- Compound Compatibility Chart: Additives, colorants, special properties
Product Catalogues
Explore and download our complete digital catalogues to see the full range of industrial, medical, and specialty silicone compounds. Each catalogue highlights product categories, applications, and performance advantages, giving you a clear overview before diving into detailed specifications.
Technical Data Sheets (TDS)
For precise technical requirements, our TDS library provides batch-specific details, including mechanical, thermal, and electrical properties. Filter by compound type or application to quickly find the exact specifications you need.
Technical Guidelines – Best practices and application tips. (PDF)
Custom Formulation Checklist
- Formulation Type: HTV, LSR, or fully custom.
- Quantity Needed: Specify approximate kilos or tonnage.
- Application / Industry: Industrial, medical, automotive, or other.
- Target Properties: Hardness, flexibility, transparency, or other functional requirements.
- Additives & Modifiers: Flame-retardant, conductive, oil-resistant, color, etc.
- Standards needed (ISO, FDA, etc.)
- Delivery Timeline: When do you need the sample or final batch?
Technical Tables
| Product Name/Code | Grade/Type | key Properties | Application | Data Sheet |
|---|---|---|---|---|
| Extruded Silicone Products | Standard / Custom | Temperature range: -60°C to 230°C; Shore A: 30-80; Flexible, UV, chemical & ozone resistant | Sealing, insulation, gaskets, vibration dampers | [Download PDF] |
| LSR Injection Molded Components | Medical / Industrial / Electronics | Temperature range: -60°C to 200°C; Biocompatible options; High precision, low tolerance | Medical devices, electronic housings, industrial parts | [Download PDF] |
| Product Name/Code | Grade/Type | key Properties | Application | Data Sheet |
|---|---|---|---|---|
| Spark Plug Cables | Automotive Grade Silicone | High dielectric strength; Temperature: -60°C to 250°C; Flexible & durable | Engine ignition systems | [Download PDF] |
| Silicone Spark Plug Cable Sets | Automotive Grade Silicone | Same as above; Complete set matching OEM specifications | Full ignition system upgrades | [Download PDF] |
| Automotive Silicone Parts (Boots & Caps) | Automotive Grade Silicone | Heat-resistant; Electrically insulating; UV & chemical resistant | Modern vehicle ignition & protection systems | [Download PDF] |
Certifications & Compliance
Reinforcing our commitment to global standards, WICSilicone materials and processes meet European (EN), American (ASTM/ISO), and internationally recognized benchmarks. Manufactured from biocompatible, medical-grade silicone compounds, our products—from automotive parts and medical LSR molded solutions to electrical insulation, construction, and food-contact applications—ensure safety, regulatory compliance, and consistent performance.
Management & Quality Systems
Organizational Excellence, Quality Assurance, and Process Control
Global quality management certifications ensuring consistent production, full traceability, and compliance with European and American standards.
Health & Biocompatibility
Medical-Grade Compliance, Safety Testing, and Bio-interaction Validation
Biocompatible materials certified to meet global medical and safety requirements for European and US markets.
Manufacturing Performance
Material Quality, Durability, and Application Performance
Ensuring high-performance ignition cable and silicone component production aligned with European and American standards.
Access downloadable certificates, including ISO, FDA, REACH, and RoHS, to verify our dedication to quality, reliability, and environmental responsibility.
Official Certifications & Accreditations
- ISO 9001 – Internationally recognized quality control and management system
- DIN EN ISO 9002 – TÜV-certified quality system for ignition cable production
- IATF 16949– Automotive quality certification for automotive-grade silicone components.
- ISIRI 4267-2 – Certified for manufacturing automotive ignition cables (Iran)
- ISIRI–ISO/IEC 17025 – Accredited laboratory for testing and calibration
- ISO 10993-4 – Blood–material interaction testing
- ISO 10993-10 – Skin irritation and sensitization testing
- ISO 10993-5 – In vitro cytotoxicity
- European Pharmacopoeia – Certified silicone elastomers for closures and pharmaceutical tubing
Industry Standards We Follow (Compliance)
Automotive & Industrial Standards
- ISO 3808 – Performance standard for automotive ignition cable systems .(Quality Management)
- LV112 / LV214 (Automotive cables) – Electrical, thermal, and fire qualification for automotive wiring.
- SAE J2031 — Silicone ignition cable construction
- ISO 6722 — Automotive wire requirements
- ISO 7622 — Thermal/mechanical cable insulation testing
- UL 94 — Flammability rating for silicone components
- RoHS — Hazardous substance restriction (Chemical & Material Safety)
- REACH — EU chemical safety compliance (Chemical & Material Safety)
- Halogen-Free — Chlorine/bromine-free formulations– essential for fire-safe cables. (Chemical & Material Safety)
- PAH / VOC / Heavy metals — Material safety for medical and automotive use (Chemical & Material Safety)
Medical & Biocompatibility Standards
- ISO 10993-1 — Biological evaluation framework
- ISO 10993-11 — Systemic toxicity
- ISO 10993-18 — Chemical characterization
- USP Class VI — Biocompatibility for medical polymers
- FDA 21 CFR 177.2600 — Silicone for food and skin contact
- ISO 13485 (Process Alignment) — Medical device quality principles
- ISO 14644 — Cleanroom-compatible production through partner facilities
Material & Compound Testing Standards
- ASTM D412 — Tensile properties
- ASTM D2240 — Shore A hardness
- ASTM D573 — Heat aging
- ASTM D2000 — Rubber material classification
- ASTM D624 – Tear resistance
Certification Roadmap
- ISO 13485 — Medical device manufacturing
- ISO 14001 — Environmental management– Environmental compliance for international manufacturing.
- ISO 45001 — Occupational health & safety– Safety management for chemical/industrial environments.
Technical Compliance by Product Category (Detailed Requirements)
Industrial & Automotive Silicone Compounds
General-Purpose HTV Silicone Rubber
- ASTM D412 – Tensile strength
- ASTM D624 – Tear resistance
- ASTM D2240 – Hardness
- ASTM D573 – Heat aging
High Tear Strength Silicone
- ASTM D624 – Primary tear validation
- ISO 34-1 – Precision tear testing
- ISO 37 – Mechanical property profile
Low Hardness Silicone
- ASTM D2240 – Soft hardness
- ASTM D395 – Compression set
- ASTM D412 / D624 – Mechanical support tests
HTV Self-Lubricating Silicone
- Oil bleed / migration stability
- ASTM D573 – Aging
- ASTM D2240 / D412 / D624 – Mechanical baseline
High Voltage Resistant Silicone (Electrical Insulation Grade)
Electrical Performance
- IEC 60243 – Dielectric strength
- IEC 60112 (CTI) – Surface tracking resistance; critical for HV insulation.
- ASTM D149 – Breakdown voltage
- ASTM D257 – Volume/surface resistivity
Fire & Flame Requirements
- UL 94 (V-0 / V-1) – Flame resistance of polymeric materials.
- UL 1581 (VW-1) – Wire and cable vertical flame test.
Ceramic Fire-Resistant Silicone (Ceramifiable Grade)
Fire Integrity & Cable Function
- EN 50200 (PH30/60/90/120) – Circuit integrity during fire exposure.
- IEC 60331 — Vertical and bundled flame propagation (Cable functionality under fire.)
Building / Infrastructure Fire Codes
- EN 50575 (CPR) — EU cable rating
- NFPA 262 / UL 910 (Plenum) — Low flame spread/low smoke for air-handling spaces.
Material Safety
- UL 94 V-0 / 5VA – Flame performance (5VA for ceramic grades).
- IEC 61034 – Low smoke density.
- IEC 60754 – Low halogen acid gas generation.
- LSZH Certification – Low smoke, zero halogen composition.
Medical, Food & Hygiene Silicone Compounds
Medical Grade HTV Silicone
- ISO 10993– Biocompatibility (cytotoxicity, sensitization, irritation).
- USP Class VI– Medical biological reactivity.
- FDA 21 CFR 177.2600– Food/skin-contact safety.
- ISO 11137 — Sterilization compatibility
Medical LSR (Liquid Silicone Rubber)
- Full ISO 10993 suite
- USP Class VI
- FDA 21 CFR 177.2600
- ISO 14644 — Cleanroom molding compatibility
- ISO 11135 / 11137 — ETO/Gamma sterilization
- Purity & volatile content (GC-MS)
Transparent Silicone
- Optical transmission testing
- ASTM G154 — UV aging
- Transparency retention test
- REACH / RoHS
- FDA 21 CFR (if contact-related)
Platinum Catalyst Gel Systems
- ISO 10993
- USP Class VI
- Extractables / volatile testing
- Cross-link density stability
- FDA 21 CFR (if applicable)
Silicone Grease
Industrial
- ASTM D2265 — Dropping point
- ASTM D217 —– Penetration
- ASTM D6184 — Oil separation
Medical / Food-Grade
- ISO 10993
- NSF H1 – Food-safe lubricant
- FDA 21 CFR
Food-Grade Silicone
- FDA 21 CFR 177.2600– Food contact approval
- LFGB —German food safety
- EU 10/2011 — Overall Migration limits
- Odor/taste neutrality
- Peroxide residual testing
WICSilicone’s materials meet both European Pharmacopoeia and ISO 10993 biocompatibility requirements.
Our medical-grade silicones are tested for cytotoxicity, sensitization, and hemolysis — ensuring safety for healthcare and life science applications.
Case Studies & Applications
Explore real-world examples of how WICSilicone materials perform in automotive, electronics, medical, and industrial settings.–Discover how WICSilicone compounds are applied across industries—from automotive spark plug wires to medical-grade molded components. Real-world examples demonstrate how our materials help solve complex challenges and improve performance.
Frequently Asked Questions (FAQ) & Support
Find quick answers to common questions about silicone properties, usage, and processing. For more complex inquiries, our technical support team is always ready to provide guidance.
Custom Formulation:
What information is required to develop a custom compound?
To prepare a formulation, we need your target hardness (Shore A), color, curing system (peroxide or platinum), processing method (extrusion, molding, or coating), and any special property requirements such as flame retardancy, conductivity, or oil resistance. If available, application details and expected working conditions (temperature, medium exposure) help us fine-tune the compound.
Do you provide FDA or medical-grade silicone materials?
Yes. We offer medical and healthcare-grade silicone compounds formulated with FDA-compliant raw materials and produced under controlled manufacturing and quality assurance systems suitable for medical product development and regulatory testing.
What is the lead time for a custom sample?
Typical sample development takes 7–14 working days after receiving complete formulation details and technical confirmation. Complex formulations or new pigment matching may require additional validation time.
What is the minimum order quantity (MOQ)?
For production batches, the standard MOQ is 20 kg, depending on compound type and pigment load. Smaller pilot or sample quantities are available for testing and validation before bulk production.
Extrusion Services: