WICSILICONE Compounds

Custom Silicone Formulations

we develop and manufacture a wide range of silicone compounds to meet the most demanding industrial, medcal and food contact applications.

Temperature (−60°C to 250°) Hardness OPTIONS Compression Molding Silicone Extrusion LSR Injection Molding Custom GRADES

Custom Formulation Process

Upload TDS

Submit your technical data sheet, properties, and application requirements.

Technical Review

Our engineers review and validate your specifications.

Validation & Feedback

Customer testing and feedback ensure the formulation meets requirements.

Sample Development

A test sample is prepared for evaluation.

For custom formulations, we work closely with customers to test and validate specific performance criteria, ensuring each silicone compound meets your exact functional requirements. This process guarantees optimal performance, consistency, and long-term reliability across diverse industrial, medical, and consumer applications.

Define Your Requirements

Before we develop your custom silicone formulation, it’s essential to provide a few key details. This ensures the sample we create matches your specifications perfectly and allows us to provide accurate pricing for your project. Use the options below as a guide.

Hardness Range

Select the required Shore A hardness (20–90) to match flexibility, compression, and mechanical performance needs.

Colors & Additives

Define preferred color and any functional additives such as flame-retardant, conductive, oil-resistant, or high-clarity modifiers.

Curing Systems

Specify peroxide, platinum, or specialized curing systems based on processing method and final product requirements.

Applications

Identify the end-use: molding, extrusion, automotive components, electrical insulation, or general industrial parts.

Performance Testing

Indicate any required tests—tensile, elongation, rheometry, aging—to validate performance and quality consistency.

Certifications & Compliance

List necessary approvals such as ISO, FDA, or industry-specific standards to ensure regulatory compatibility.

Technical Review

Once you submit your project details, our technical team evaluates your requirements to ensure the custom silicone formulation is feasible and meets performance expectations. This step allows us to select the optimal formulation, determine the appropriate processing method, and identify any necessary adjustments before producing your sample.

Information Verification

We review your specifications to ensure feasibility and accuracy.

Feasibility & Optimization

Our team evaluates performance, compatibility, and processing options.

Feedback & Confirmation

We clarify requirements, suggest optimizations, and confirm before sample production.

3- Sample Development & Testing

After your formulation is approved through technical review, our development team prepares a small-batch silicone compound for sampling and validation. Each sample is manufactured under controlled conditions, rigorously tested for mechanical and chemical performance, and supplied for your evaluation to ensure it meets your exact requirements.

Formulation Preparation

Base polymer, pigments, and additives are precisely mixed according to your approved formulation.

Lab-Scale Mixing & Curing

Samples are produced in controlled batches using the same curing system as full-scale production.

Prototype Processing

Material is tested in molding or extrusion conditions to evaluate flow, curing behavior, and real-use performance.

Testing & Validation

Each batch is tested for hardness, tensile strength, elongation, color consistency, and processing behavior.

Technical Report

Results and recommendations are documented in a concise report to support customer review and decision-making.

Sample Delivery

Validated samples are packaged and shipped for your evaluation and feedback before production and pricing.

After you evaluate the sample, feedback is reviewed with our technical team. If performance meets expectations, we proceed to pricing and full-scale production.

4- Pricing, Scale-Up, and Production

After your sample is approved, we provide a detailed quotation and scale the formulation for production. Every batch follows the same controlled process and quality standards, ensuring consistent performance from pilot quantities to full-scale industrial production.

Quotation & Costing

Cost per kilogram or ton is calculated based on formulation complexity, additives, and batch size.

Order Confirmation

Final specifications, formulation code, batch size, and delivery terms are confirmed before production begins.

Scale-Up & Production

Approved samples are scaled for industrial production using the same mixing, curing, and handling parameters.

Quality Control

Every production batch is validated against the reference sample for mechanical and visual consistency.

Certifications & Compliance

Production follows ISO and industry-standard requirements, ensuring traceability and regulatory compliance.

Packaging & Delivery

Materials are packed per order size—bulk drums, 20 kg, 1 kg, or 500 g containers, ready for dispatch.

Once your production order is confirmed, our team coordinates logistics and delivery timelines. Each batch includes traceable documentation and quality verification reports.

Custom Formulation Checklist

Use this checklist to gather the key information we need before requesting a sample:

  • Formulation Type: HTV, LSR, or fully custom.
  • Quantity Needed: Approximate kilos or tonnage.
  • Application / Industry: Industrial, medical, automotive, or other.
  • Target Properties: Hardness, flexibility, transparency, or other functional requirements.
  • Additives & Modifiers: Flame-retardant, conductive, oil-resistant, color, etc.
  • Delivery Timeline: Desired date for sample or final batch.

Request Cutom Formulation

We’re excited to provide you with a custom formulation of our high-quality silicone compounds. Please fill out the form below with your technical specifications and requirements. Include any datasheets using the file upload option, so our team can prepare the exact formulation you need. Our team will review your request promptly and get back to you with details, availability, and delivery information.


Discuss Your Requirements

Need a custom formulation? Our R/D teem can develop the right compound for your application.

TECHNICAL SUPPORT · WICSILICONE

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