Custom Silicone Extrusion Services
Profiles, Tubing & Seals for medical, automotive, and industrial applications.
At Wire Iran, we deliver end-to-end silicone extrusion services — from DFM and prototyping to production, post-curing and spooling. Our team optimizes compound selection, tooling and process controls to meet target tolerances, surface finish and certification requirements for medical, food and high-performance industrial applications.
ISO/TS 16949
ISO 9002
ISO 3808
ISO 9001
ISIRI 4267-2
ISO 17025
10993-5
10993-10
10993-4
Pharma
ASTM F756
Advanced Extrusion Capabilities
Our precision extrusion lines utilize multi-zone temperature control, custom-engineered dies, and advanced HTV compounds to produce high-performance silicone profiles. We ensure tight tolerances, uniform geometry, and batch-to-batch repeatability across all production scales—from prototype to full-scale manufacturing.
Extrusion Process Overview
Our silicone extrusion capabilities focus on accuracy, repeatability, and material performance. By controlling each stage of the process, we produce reliable profiles with consistent dimensions and quality, ready for use in automotive, electrical, medical, and specialized industrial environments.
| Material Type | Typical Product | Key Properties | Applications |
|---|---|---|---|
| Industrial HTV Silicone | Seals, cords, gaskets | High-temperature stability, excellent resilience | Automotive, lighting, industrial sealing |
| Medical-Grade Silicone | Tubing, catheters, peristaltic pump hoses | Biocompatible, platinum-cured, USP Class VI compliant | Medical and healthcare |
| Conductive Silicone | EMI gaskets, sensors | Electrical conductivity, stable resistance | Electronics, instrumentation |
| Fluorosilicone | Fuel/oil seals, tubing | Chemical and solvent resistance | Aerospace, transport, mechanical systems |
| Sponge / Cellular Silicone | Pads, insulation strips | Lightweight, compressible, thermal stability | HVAC, construction, general sealing |
| Industrial HTV Silicone | Spark plug wire jackets, door seals, grommets | Superior insulation, high dielectric strength, flame retardant, halogen-free, UV and ozone resistant | Automotive |
| Food-Grade Silicone | FDA-grade seals, sanitary tubing | Chemical-resistant | Food processing and sanitary applications |
| Gaskets, lens seals, EMI shields | Lighting & Electronics | ||
| Weather seals, expansion joints | Construction | ||
Customization: All formulations are custom-engineered for color, hardness (30–80 Shore A), and enhanced properties such as flame retardancy, oil resistance, or electrical conductivity, ensuring performance consistency and material integrity for every project.
| Category | Range / Specification |
|---|---|
| Profile width | Up to 120 mm |
| Tubing outer diameter OD | 1 mm – 50 mm |
| Typical dimensional tolerance | ±0.2 mm typical |
| Color & Durometer | Custom color matching and hardness (Shore A 30–80) for your application needs. |
| Reinforcement options | Polyester, fiberglass, aramid to enhance mechanical strength and pressure resistance. |
| Compound types | HTV general-purpose, specialty HTV (flame-retardant, conductive), medical HTV, LSR |
| Surface finish | Matte, gloss, textured (specify during design review) |
| Prototype / sample runs | Available — small-batch samples before tooling |
| Batch traceability & documentation | CoA, test reports (ISO 17025 lab), material certifications on request |
| Material Processing | HTV, platinum-cured, and peroxide-cured silicone compounds tailored to your application. |
| Tooling & Design | CAD/CAM die design, in-house die manufacturing, and prototype validation for custom profiles. |
| Need values outside these ranges or tighter specs? Contact our engineering team for feasibility and custom quotes. | |
High-Performance Materials & Versatile Applications
We start with in-house silicone compound formulation, tailored for each application—whether requiring flame resistance, dielectric strength, UV/ozone durability, or FDA-grade purity. These compounds are processed through temperature-controlled extrusion lines with precise dosing and curing systems, ensuring uniform quality throughout the production run.
Quality Assurance & Testing
With advanced process control, automated line monitoring, and rigorous laboratory testing in our ISO 17025-certified facilities, every extruded silicone component is verified for dimensional accuracy, material performance, and regulatory compliance. Each batch undergoes thorough checks for curing uniformity, mechanical and electrical properties, and biocompatibility, ensuring conformity with FDA, ISO 10993, USP Class VI, and other medical, electronic, and industrial standards.
How to Request a Quote / Use Our Services
Every project begins with understanding your requirements — whether you already have a detailed drawing or simply an idea of what you need. Our engineers and material experts guide you through each stage — from design to prototype to full production.
- Upload your drawing or specification — any format (PDF, STEP, DWG).
- Provide key details — operating temperature, environment, required hardness, and color.
- Our engineers review your design — suggesting optimal compound and process setup.
- Receive a detailed quotation — including lead time, pricing, and material options.
Once submitted, our engineering team provides a quotation and feasibility report within a few business days.