Custom Silicone Extrusion Services | WICSilicone
Profiles, Tubing & Seals for medical, automotive, and industrial applications.
At Wire Iran, we offer high-performance silicone extrusion for industrial, automotive, and medical applications. Utilizing advanced HTV compounds, precision-engineered tooling, and controlled extrusion systems, we produce consistent profiles, tubes, and seals that meet strict technical and regulatory standards.
Advanced Extrusion Capabilities
Our precision extrusion lines utilize multi-zone temperature control, custom-engineered dies, and advanced HTV compounds to produce high-performance silicone profiles. We ensure tight tolerances, uniform geometry, and batch-to-batch repeatability across all production scales—from prototype to full-scale manufacturing.
We offer a wide range of customization options to tailor silicone extrusion products to your exact application needs. From material selection to color, hardness, and reinforcement, our team ensures every detail meets your specifications.
| Category | Capabiliity/Specification |
|---|---|
| Material Processing | HTV, platinum-cured, and peroxide-cured silicone compounds tailored to your application. |
| Tooling & Design | CAD/CAM die design, in-house die manufacturing, and prototype validation for custom profiles. |
| Reinforcement Options | Polyester or aramid braid to enhance mechanical strength and pressure resistance. |
| Color & Durometer | Custom color matching and hardness (Shore A 30–80) for your application needs. |
With advanced process control and automated line monitoring, we ensure stable dimensions, surface quality, and compound uniformity — extrusion after extrusion.
Quality Assurance & Testing
Certified Quality and Full Traceability
We maintain strict process control and laboratory testing to ensure that every extruded silicone profile meets defined physical, mechanical, and regulatory specifications. Each batch is verified in our ISO 17025-certified laboratory for curing uniformity, performance consistency, and biocompatibility, ensuring compliance with FDA, ISO 10993, USP Class VI, and other medical, electronic, and industrial safety standards.
Testing and control capabilities:
- Dimensional control: precision laser and vision systems verify critical tolerances and geometry.
- Mechanical property testing: hardness (Shore A), tensile strength, elongation, and specific gravity.
- Material traceability: every batch is fully recorded from raw compound to finished profile.
- Compliance support: ISO 9001 production, ISO 17025 laboratory testing.
- Regulatory standards: RoHS, REACH, FDA, USP Class VI (medical applications).
Performance Verification:
- Our laboratory ensures performance consistency across all batches, confirming long-term reliability in high-performance and safety-critical applications.
ISO/TS 1694
ISO 9002
ISO 3808
ISO 9001
ISIRI 4267-2
ISO 17025
10993-5
10993-10
10993-4
Pharma
ASTM F756
This comprehensive quality framework guarantees that every extruded silicone component we produce meets the highest standards for material performance, dimensional accuracy, and regulatory compliance.
Our silicone extrusion capabilities cover a wide range of material grades and functional requirements. From high-performance HTV compounds to medical-grade, conductive, and fluorosilicone formulations, each material is selected to meet specific environmental, mechanical, or regulatory demands.
| Material Type | Typical Product | Key Properties | Applications |
|---|---|---|---|
| Industrial HTV Silicone | Seals, cords, gaskets | High-temperature stability, excellent resilience | Automotive, lighting, industrial sealing |
| Medical-Grade Silicone | Tubing, catheters, peristaltic pump hoses | Biocompatible, platinum-cured, USP Class VI compliant | Medical and healthcare |
| Conductive Silicone | EMI gaskets, sensors | Electrical conductivity, stable resistance | Electronics, instrumentation |
| Fluorosilicone | Fuel/oil seals, tubing | Chemical and solvent resistance | Aerospace, transport, mechanical systems |
| Sponge / Cellular Silicone | Pads, insulation strips | Lightweight, compressible, thermal stability | HVAC, construction, general sealing |
| Industrial HTV Silicone | Spark plug wire jackets, door seals, grommets | Superior insulation, high dielectric strength, flame retardant, halogen-free, UV and ozone resistant | Automotive |
| Food-Grade Silicone | FDA-grade seals, sanitary tubing | Chemical-resistant | Food processing and sanitary applications |
| Gaskets, lens seals, EMI shields | Lighting & Electronics | ||
| Weather seals, expansion joints | Construction | ||
All formulations are custom-engineered for color, hardness (30–80 Shore A), and enhanced properties such as flame retardancy, oil resistance, or electrical conductivity, ensuring performance consistency and material integrity for every project.
High-Performance Materials & Versatile Applications
LSR Injection Molding Process Overview
We start with in-house silicone compound formulation, tailored for each application—whether requiring flame resistance, dielectric strength, UV/ozone durability, or FDA-grade purity. These compounds are processed through temperature-controlled extrusion lines with precise dosing and curing systems, ensuring uniform quality throughout the production run.
Our engineering team works closely with clients to ensure every extrusion achieves the required performance in temperature resistance, flexibility, and durability.
How to Request a Quote / Use Our Services
Every project begins with understanding your requirements — whether you already have a detailed drawing or simply an idea of what you need. Our engineers and material experts guide you through each stage — from design to prototype to full production.
- Upload your drawing or specification — any format (PDF, STEP, DWG).
- Provide key details — operating temperature, environment, required hardness, and color.
- Our engineers review your design — suggesting optimal compound and process setup.
- Receive a detailed quotation — including lead time, pricing, and material options.
Once submitted, our engineering team provides a quotation and feasibility report within a few business days.