Home » Silicone Compounds » Custom Silicone Formulations

Custom Silicone Formulations

At WICSilicone, we create custom silicone rubber compounds tailored to your exact specifications—hardness, color, curing system, and performance additives. Each formulation is rigorously tested for durability and consistency, delivering unmatched reliability across demanding industrial applications. Design your perfect compound with us and bring your project to life.

For custom formulations, we work closely with customers to test and validate specific performance criteria, ensuring the silicone compound meets their exact functional requirements. This ensures not only optimal performance but also long-term reliability across diverse industrial applications.

Technical Review

Our engineers validates requirements.

Validation & Feedback

Customer tests and provides feedback.

Sample Development

We prepare a test sample.

Production & Pricing

Based on tonnage and needs.

Delivery

Packaged and shipped to you for evaluation.

Custom Formulation Process

Start Your Custom Project Today.

Define Your Requirements for a Custom Silicone Compound

Before we can develop your custom silicone formulation, it’s essential to provide a few key details. This ensures that the sample we create matches your specifications perfectly and allows us to provide accurate pricing for your project. Use the options below as a guide.

Hardness Range

Shore A 20–90, covering ultra-soft elastomers to high-durometer compounds.

Colors & Pigments

Custom color matching for your brand or industry standard, stable and consistent.

Curing Systems

Choose from peroxide, platinum, or specialized curing technologies for your process.

Additives & Modifiers

Tailor properties with flame-retardant, conductive, oil-resistant, or transparent additives.

Performance Testing

Batch validation with tensile, elongation, rheometry, and aging tests to ensure consistent quality.

Custom Formulation Checklist

Use this checklist to gather the information we need before requesting a sample:

  • Formulation Type: HTV, LSR, or fully custom.
  • Quantity Needed: Specify approximate kilos or tonnage.
  • Application / Industry: Industrial, medical, automotive, or other.
  • Target Properties: Hardness, flexibility, transparency, or other functional requirements.
  • Additives & Modifiers: Flame-retardant, conductive, oil-resistant, color, etc.
  • Delivery Timeline: When do you need the sample or final batch?

Once your information is submitted, our technical team reviews the details to ensure feasibility before producing your sample.

Our Technical Review

Once you submit your project details, our technical team evaluates your requirements to ensure the custom silicone formulation is feasible and will perform as expected. This step helps us identify the right formulation, processing method, and any adjustments needed before producing your sample.

Information Verification

We review your specifications to ensure feasibility and accuracy.

Feasibility & Optimization

Our technical team evaluates performance, compatibility, and processing options.

Feedback & Confirmation

We clarify requirements, suggest optimizations, and confirm before sample production.

After the technical review, you’ll receive confirmation and any suggestions, ensuring the sample we produce is perfectly aligned with your project needs.

After your formulation is approved through technical review, our development team prepares a small-batch silicone compound for sampling and validation. Each sample is manufactured under controlled conditions, tested for mechanical and chemical performance, and supplied for your evaluation.

Formulation Preparation

Base polymer, pigments, and additives are precisely mixed following your approved formulation design.

Lab-Scale Mixing & Curing

Samples are produced in controlled batches, using the same curing system and conditions as in full-scale production.

Testing & Validation

Each batch is tested for hardness, tensile strength, elongation, color consistency, and processing behavior.

Sample Delivery

Validated samples are packaged and shipped to you for evaluation and feedback before pricing and production.

After you evaluate the sample, feedback is reviewed with our technical team. If performance meets expectations, we proceed to pricing and full-scale production.

Sample Development & Testing

After your sample is validated and approved, we prepare a detailed quotation based on the selected formulation and production scale. Whether you require small pilot quantities or full-scale industrial batches, every order follows the same controlled process and quality standards to ensure consistent performance from lab to production floor.

Quotation & Costing

We calculate cost per kilogram or per ton based on formulation complexity, additives, and batch size.

Scale-Up & Production

Approved samples are scaled for industrial production using the same mixing, curing, and handling parameters.

Quality Control

Every production batch is validated against the approved reference sample for mechanical and visual consistency.

Packaging & Delivery

Material is packed per order size—available in bulk drums, 20 kg, 1 kg, or 500 g containers, ready for dispatch.

Once your production order is confirmed, our team coordinates logistics and delivery timelines. Each batch includes traceable documentation and quality verification reports.

Pricing, Scale-Up, and Production

FAQ

What information is required to develop a custom compound?

To prepare a formulation, we need your target hardness (Shore A), color, curing system (peroxide or platinum), processing method (extrusion, molding, or coating), and any special property requirements such as flame retardancy, conductivity, or oil resistance. If available, application details and expected working conditions (temperature, medium exposure) help us fine-tune the compound.

Yes. We offer medical and healthcare-grade silicone compounds formulated with FDA-compliant raw materials and produced under controlled manufacturing and quality assurance systems suitable for medical product development and regulatory testing.

Typical sample development takes 7–14 working days after receiving complete formulation details and technical confirmation. Complex formulations or new pigment matching may require additional validation time.

For production batches, the standard MOQ is 20 kg, depending on compound type and pigment load. Smaller pilot or sample quantities are available for testing and validation before bulk production.

Let’s Start Your Custom Silicone Project

Whether you need a specialized silicone compound, precision molding material, or complete formulation support—our team is ready to help you move from concept to production. Every project begins with a technical discussion to define the right material performance, application fit, and production requirements.

From material formulation to final delivery — WICSilicone is your trusted partner in engineered silicone solutions.

.custom-final-cta { text-align: center; padding: 80px 20px; background-color: #263642; } .custom-final-cta .cta-container { max-width: 800px; margin: 0 auto; } .custom-final-cta h2 { font-size: 28px; margin-bottom: 15px; font-weight: 600; } .custom-final-cta p { font-size: 17px; line-height: 1.7; color: #ffffff; margin-bottom: 25px; } .cta-buttons { display: flex; justify-content: center; flex-wrap: wrap; gap: 15px; margin-top: 10px; } .cta-btn { display: inline-block; padding: 12px 28px; border-radius: 6px; text-decoration: none; font-weight: 500; transition: 0.25s ease; } .cta-btn.primary { background-color: #e53e3e; color: #fff; } .cta-btn.primary:hover { background-color: #c53030; } .cta-btn.secondary { background-color: transparent; border: 1.5px solid #e53e3e; color: #e53e3e; } .cta-btn.secondary:hover { background-color: #e53e3e; color: #fff; } .cta-tagline { font-size: 15px; color: #666; margin-top: 35px; font-style: italic; }

Request Sample

We’re excited to provide you with a sample of our high-quality silicone products. Please fill out the form below with your technical specifications and requirements. Include any datasheets or drawings using the file upload option, so our team can prepare the exact sample you need. Our team will review your request promptly and get back to you with details, availability, and delivery information.


Shopping Cart
Search
×
Scroll to Top