Custom Silicone Formulations
At Wire Iran, we develop tailor-made silicone rubber compounds to meet your precise requirements—hardness, color, curing system, and performance additives. Every formulation undergoes rigorous testing for thermal, mechanical, and chemical durability, ensuring consistent performance in demanding industrial, medical, and consumer applications.
Collaborate with our experts to design your ideal compound and bring your project from concept to production.
ISO/TS 16949
ISO 9002
ISO 3808
ISO 9001
ISIRI 4267-2
ISO 17025
10993-5
10993-10
10993-4
Pharma
ASTM F756
For custom formulations, we work closely with customers to test and validate specific performance criteria, ensuring each silicone compound meets your exact functional requirements. This process guarantees optimal performance, consistency, and long-term reliability across diverse industrial, medical, and consumer applications.
Custom Formulation Process
Share hardness, color, curing system, and performance needs to get an accurate sample and quote.
Define Your Requirements
Before we develop your custom silicone formulation, it’s essential to provide a few key details. This ensures the sample we create matches your specifications perfectly and allows us to provide accurate pricing for your project. Use the options below as a guide.
Custom Formulation Checklist
Use this checklist to gather the key information we need before requesting a sample:
- Formulation Type: HTV, LSR, or fully custom.
- Quantity Needed: Approximate kilos or tonnage.
- Application / Industry: Industrial, medical, automotive, or other.
- Target Properties: Hardness, flexibility, transparency, or other functional requirements.
- Additives & Modifiers: Flame-retardant, conductive, oil-resistant, color, etc.
- Delivery Timeline: Desired date for sample or final batch.
Gather all required information before requesting a sample to streamline the process.
Once your information is submitted, our technical team reviews the details to ensure feasibility before producing your sample.
Technical Review
Once you submit your project details, our technical team evaluates your requirements to ensure the custom silicone formulation is feasible and meets performance expectations. This step allows us to select the optimal formulation, determine the appropriate processing method, and identify any necessary adjustments before producing your sample.
After the technical review, you’ll receive confirmation and any suggestions, ensuring the sample we produce is perfectly aligned with your project needs.
Sample Development & Testing
After your formulation is approved through technical review, our development team prepares a small-batch silicone compound for sampling and validation. Each sample is manufactured under controlled conditions, rigorously tested for mechanical and chemical performance, and supplied for your evaluation to ensure it meets your exact requirements.
After you evaluate the sample, feedback is reviewed with our technical team. If performance meets expectations, we proceed to pricing and full-scale production.
Pricing, Scale-Up, and Production
After your sample is approved, we provide a detailed quotation and scale the formulation for production. Every batch follows the same controlled process and quality standards, ensuring consistent performance from pilot quantities to full-scale industrial production.
Once your production order is confirmed, our team coordinates logistics and delivery timelines. Each batch includes traceable documentation and quality verification reports.
Material Insights
Following the custom formulation process, explore the compound’s performance highlights, key features & benefits, and applications across industries to see how it meets your exact requirements.
Key Features & Benefits
Our custom formulations combine flexibility, durability, and regulatory compliance, enabling you to meet project-specific requirements efficiently.
Applications / Industries
Custom silicone compounds are used across a variety of industries, providing reliable solutions for critical applications.
FAQ
What information is required to develop a custom compound?
To prepare a formulation, we need your target hardness (Shore A), color, curing system (peroxide or platinum), processing method (extrusion, molding, or coating), and any special property requirements such as flame retardancy, conductivity, or oil resistance. If available, application details and expected working conditions (temperature, medium exposure) help us fine-tune the compound.
Do you provide FDA or medical-grade silicone materials?
Yes. We offer medical and healthcare-grade silicone compounds formulated with FDA-compliant raw materials and produced under controlled manufacturing and quality assurance systems suitable for medical product development and regulatory testing.
What is the lead time for a custom sample?
Typical sample development takes 7–14 working days after receiving complete formulation details and technical confirmation. Complex formulations or new pigment matching may require additional validation time.
What is the minimum order quantity (MOQ)?
For production batches, the standard MOQ is 20 kg, depending on compound type and pigment load. Smaller pilot or sample quantities are available for testing and validation before bulk production.
Request Sample
We’re excited to provide you with a sample of our high-quality silicone products. Please fill out the form below with your technical specifications and requirements. Include any datasheets or drawings using the file upload option, so our team can prepare the exact sample you need. Our team will review your request promptly and get back to you with details, availability, and delivery information.