Custom Silicone Formulations
At WICSilicone, we create custom silicone rubber compounds tailored to your exact specifications—hardness, color, curing system, and performance additives. Each formulation is rigorously tested for durability and consistency, delivering unmatched reliability across demanding industrial applications. Design your perfect compound with us and bring your project to life.
For custom formulations, we work closely with customers to test and validate specific performance criteria, ensuring the silicone compound meets their exact functional requirements. This ensures not only optimal performance but also long-term reliability across diverse industrial applications.
Technical Review
Our engineers validates requirements.
Validation & Feedback
Customer tests and provides feedback.
Sample Development
We prepare a test sample.
Production & Pricing
Based on tonnage and needs.
Delivery
Packaged and shipped to you for evaluation.
Custom Formulation Process
Start Your Custom Project Today.
Define Your Requirements for a Custom Silicone Compound
Before we can develop your custom silicone formulation, it’s essential to provide a few key details. This ensures that the sample we create matches your specifications perfectly and allows us to provide accurate pricing for your project. Use the options below as a guide.
Hardness Range
Shore A 20–90, covering ultra-soft elastomers to high-durometer compounds.
Colors & Pigments
Custom color matching for your brand or industry standard, stable and consistent.
Curing Systems
Choose from peroxide, platinum, or specialized curing technologies for your process.
Additives & Modifiers
Tailor properties with flame-retardant, conductive, oil-resistant, or transparent additives.
Performance Testing
Batch validation with tensile, elongation, rheometry, and aging tests to ensure consistent quality.
Custom Formulation Checklist
Use this checklist to gather the information we need before requesting a sample:
- Formulation Type: HTV, LSR, or fully custom.
- Quantity Needed: Specify approximate kilos or tonnage.
- Application / Industry: Industrial, medical, automotive, or other.
- Target Properties: Hardness, flexibility, transparency, or other functional requirements.
- Additives & Modifiers: Flame-retardant, conductive, oil-resistant, color, etc.
- Delivery Timeline: When do you need the sample or final batch?
Once your information is submitted, our technical team reviews the details to ensure feasibility before producing your sample.
Our Technical Review
Once you submit your project details, our technical team evaluates your requirements to ensure the custom silicone formulation is feasible and will perform as expected. This step helps us identify the right formulation, processing method, and any adjustments needed before producing your sample.
Information Verification
We review your specifications to ensure feasibility and accuracy.
Feasibility & Optimization
Our technical team evaluates performance, compatibility, and processing options.
Feedback & Confirmation
We clarify requirements, suggest optimizations, and confirm before sample production.
ISO/TS 1694
ISO 9002
ISO 3808
ISO 9001
ISIRI 4267-2
ISO 17025
10993-5
10993-10
10993-4
Pharma
ASTM F756
After the technical review, you’ll receive confirmation and any suggestions, ensuring the sample we produce is perfectly aligned with your project needs.
After your formulation is approved through technical review, our development team prepares a small-batch silicone compound for sampling and validation. Each sample is manufactured under controlled conditions, tested for mechanical and chemical performance, and supplied for your evaluation.
Formulation Preparation
Base polymer, pigments, and additives are precisely mixed following your approved formulation design.
Lab-Scale Mixing & Curing
Samples are produced in controlled batches, using the same curing system and conditions as in full-scale production.
Testing & Validation
Each batch is tested for hardness, tensile strength, elongation, color consistency, and processing behavior.
Sample Delivery
Validated samples are packaged and shipped to you for evaluation and feedback before pricing and production.
After you evaluate the sample, feedback is reviewed with our technical team. If performance meets expectations, we proceed to pricing and full-scale production.
Sample Development & Testing
After your sample is validated and approved, we prepare a detailed quotation based on the selected formulation and production scale. Whether you require small pilot quantities or full-scale industrial batches, every order follows the same controlled process and quality standards to ensure consistent performance from lab to production floor.
Quotation & Costing
We calculate cost per kilogram or per ton based on formulation complexity, additives, and batch size.
Scale-Up & Production
Approved samples are scaled for industrial production using the same mixing, curing, and handling parameters.
Quality Control
Every production batch is validated against the approved reference sample for mechanical and visual consistency.
Packaging & Delivery
Material is packed per order size—available in bulk drums, 20 kg, 1 kg, or 500 g containers, ready for dispatch.
Once your production order is confirmed, our team coordinates logistics and delivery timelines. Each batch includes traceable documentation and quality verification reports.
Pricing, Scale-Up, and Production
FAQ
What information is required to develop a custom compound?
To prepare a formulation, we need your target hardness (Shore A), color, curing system (peroxide or platinum), processing method (extrusion, molding, or coating), and any special property requirements such as flame retardancy, conductivity, or oil resistance. If available, application details and expected working conditions (temperature, medium exposure) help us fine-tune the compound.
Do you provide FDA or medical-grade silicone materials?
Yes. We offer medical and healthcare-grade silicone compounds formulated with FDA-compliant raw materials and produced under controlled manufacturing and quality assurance systems suitable for medical product development and regulatory testing.
What is the lead time for a custom sample?
Typical sample development takes 7–14 working days after receiving complete formulation details and technical confirmation. Complex formulations or new pigment matching may require additional validation time.
What is the minimum order quantity (MOQ)?
For production batches, the standard MOQ is 20 kg, depending on compound type and pigment load. Smaller pilot or sample quantities are available for testing and validation before bulk production.
Let’s Start Your Custom Silicone Project
Whether you need a specialized silicone compound, precision molding material, or complete formulation support—our team is ready to help you move from concept to production. Every project begins with a technical discussion to define the right material performance, application fit, and production requirements.
From material formulation to final delivery — WICSilicone is your trusted partner in engineered silicone solutions.
Request Sample
We’re excited to provide you with a sample of our high-quality silicone products. Please fill out the form below with your technical specifications and requirements. Include any datasheets or drawings using the file upload option, so our team can prepare the exact sample you need. Our team will review your request promptly and get back to you with details, availability, and delivery information.