Wire Iran specializes in the development and manufacturing of custom silicone components, combining LSR injection molding, HTV compression molding and extrusion capabilities to serve demanding industrial, automotive, medical and specialized applications.
Silicone Component Manufacturing
Process Capabilities
LSR injection molding, HTV compression molding and extrusion.
Quality & Standards
Quality management and material compliance for demanding applications.
QC & Testing
Mechanical, electrical, thermal, chemical and environmental testing.
Material Engineering
Custom silicone compounds selected for process and application requirements.
Core Manufacturing Processes
We combine specialized equipment, material expertise and controlled manufacturing processes to produce precision silicone components. Each process is selected according to component geometry, material characteristics, application requirements and production volume.
HTV Silicone Molding
Compression and transfer molding of custom HTV silicone components, including seals, gaskets, protective boots, inserts and complex geometries.
Processes: Compression molding · Transfer molding
HTV Silicone Extrusion
Continuous production of silicone tubing, cords, profiles and insulation for industrial, automotive and specialized applications.
Typical products: Tubing · Profiles · Seals · Insulation
LSR Injection Molding
Precision injection molding of liquid silicone components with complex geometries and consistent dimensional characteristics for medical, healthcare and industrial applications.
Typical products: Medical components · Tubes · Seals · Custom parts
CAPABILITIES
Standards & Quality Documentation
Engineering & Process Control
Engineering expertise, material knowledge and process control support every stage of component manufacturing, from initial design evaluation and material selection to tooling, production validation and quality inspection.
Engineering & Development
Design for Manufacturing
Component geometry, tolerance evaluation and manufacturability assessment.
Tooling & Prototyping
Mold development, tooling coordination and prototype evaluation.
Material Engineering
Compound selection and formulation according to mechanical, thermal, chemical and processing requirements.
Application Engineering
Evaluation of operating conditions and component requirements to identify suitable material and manufacturing solutions.
Process Development
Manufacturing parameter development and process optimization for component-specific production requirements.
Process & Production Control
Specialized Processing
Vacuum-assisted extrusion and controlled material processing.
Dimensional Control
Process optimization to support dimensional accuracy and production repeatability.
Batch Consistency
Controlled compounding and monitoring of material properties across production batches.
Testing & Validation
Dimensional, mechanical, electrical, thermal and chemical evaluation.
Assembly & Documentation
Component integration and relevant technical and quality documentation.
ENGINEERING
PROCESS
Manufacturing Workflow
A structured manufacturing workflow connects material selection, engineering, production and quality verification to support consistent silicone component manufacturing.
01 — Material & Application Assessment
Define application requirements, operating conditions and suitable silicone material specifications.
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02 — Engineering & Tooling
Evaluate component geometry, tolerances, tooling requirements and manufacturing feasibility.
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03 — Manufacturing & Processing
Produce components through the appropriate molding or extrusion process, with controlled production parameters.
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04 — Inspection & Validation
Verify dimensional, physical and application-specific requirements before product release.
From concept to high-performance silicone components
Silicone Materials & Compound Selection
Wire Iran works with a range of silicone materials and compound formulations selected according to application requirements, processing methods and finished-component performance. Material selection considers mechanical, thermal, electrical and chemical properties to support reliable performance across diverse operating environments.
Industrial HTV Silicone
HTV silicone compounds for industrial, automotive, electrical and energy components requiring mechanical strength, thermal resistance and durability.
Applications: Seals, gaskets, protective boots, profiles and electrical insulation.
Processes: Compression molding, transfer molding and extrusion.
Medical-Grade HTV Silicone
HTV silicone materials for medical and healthcare components, with material selection based on application requirements and relevant compliance needs.
Applications: Medical tubing, fluid transfer components, healthcare products and profiles.
Processes: Silicone extrusion and compression molding.
Liquid Silicone Rubber (LSR)
Two-component liquid silicone materials for precision molded components requiring consistent properties, complex geometries and repeatable production.
Applications: Medical components, seals, valves, membranes and baby-care products.
Process: LSR injection molding.
MATERIAL
Quality Control & Product Testing
MANUFACTURING QUALITY ASSURANCE
Quality control is integrated throughout Wire Iran’s manufacturing operations, from incoming material inspection to production monitoring and final product verification. Dimensional checks, visual inspections, and application-specific testing help identify deviations, maintain process consistency, and verify finished products against defined specifications and acceptance criteria.
Incoming Material Inspection
Verification of incoming materials against relevant specifications, including material identification, properties, and suitability for production.
In-Process Monitoring
Monitoring of relevant production parameters and process conditions to identify deviations and maintain manufacturing consistency.
Dimensional & Visual Inspection
Inspection of critical dimensions, tolerances, surface finish, and visible product characteristics against applicable specifications.
Functional & Performance Testing
Product-specific testing and verification of relevant physical, mechanical, electrical, or functional performance requirements.
Quality Records & Traceability: Applicable inspection records, production batch information, laboratory test reports, and supporting compliance documentation, according to product and customer requirements.
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Automotive, Electrical & Industrial
Silicone components for demanding operating environments, including spark plug wires, high-voltage insulation, seals, gaskets, protective boots, extruded profiles and equipment components.
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Medical Devices & Healthcare
HTV and LSR silicone components for medical and healthcare applications, including medical tubing, seals, valves, diaphragms, respiratory components, baby-care products and healthcare equipment.
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Laboratory, Diagnostics & Consumer
Silicone components for fluid handling, laboratory equipment and selected consumer applications, including pump components, diagnostic parts, closures, food-contact seals and flexible tubing.
INDUSTRIES & APPLICATIONS
Silicone Components Across Industries
Our silicone manufacturing capabilities support a wide range of industrial, automotive, electrical and medical applications. Through HTV extrusion, compression and transfer molding, and liquid silicone rubber (LSR) injection molding, we manufacture custom components tailored to specific application requirements, material properties and performance demands.
Have a Silicone Component to Manufacture?
Tell us about your component design, application, material requirements and expected production needs. Our team can help evaluate suitable silicone materials and manufacturing processes for your project.
CUSTOM COMPONENT MANUFACTURING · WICSILICONE